MC Jaw Crusher

  • Capacity: Up to 1,580 t/h
  • Motor Power: 75–400 kW (depending on model)
  • Feed Opening Size: 800–2,000 mm
  • Discharge Opening Size: 40–300 mm adjustable
  • Energy Saving: 15–30% lower power consumption compared to older models
  • Spare Parts: Fully available for all models
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The jaw crusher is designed for coarse and medium crushing of hard, abrasive ores and rocks. It features a detachable, weld-free frame, an optimized crushing chamber design, a double-wedge adjustment mechanism, high-quality raw materials and components, an elastic limit shock absorption system, and an integrated motor base. These thoughtful design elements ensure high crushing efficiency, low investment cost, long service life, and stable operation.

Working Principle

The upper end of the moving jaw is directly suspended on the eccentric main shaft, acting as a crank linkage. The eccentric shaft drives the movement, while the lower end of the moving jaw is connected to the toggle plate, which is supported at the rear of the frame. As the eccentric shaft rotates, the trajectory of points on the moving jaw transitions from a circular path at the suspension point to an increasingly elliptical motion toward the bottom. The lowest part of the jaw follows a curved path connecting with the thrust plate.

Key Advantages

  1. Low noise and minimal dust emissions.

  2. High crushing ratio and uniform product size.

  3. Simple structure, reliable operation, and low operating costs.

  4. Easy replacement of parts and straightforward maintenance.

  5. Deep crushing chamber with no dead zones, improving feed capacity and output.

  6. Energy-efficient: consumes 15–30% less power compared to older models.

  7. Wide range of discharge opening adjustment to meet various operational requirements.

Structural Advantages

Optimized Crushing ChamberThrough careful optimization of the chamber structure and the moving jaw’s motion trajectory, the crusher achieves a balanced moment of inertia and a longer stroke, resulting in higher crushing efficiency at the same energy consumption.

Detachable Weld-Free Frame
Avoids stress concentration issues caused by welding and provides a more compact and reliable structure. Major damaged components can be replaced, significantly extending service life and reducing costs for customers.

High-Quality Materials and Components
All major castings and forgings are precision inspected to ensure quality. Motors, bearings, and other critical components are sourced from reputable brands.

Integrated Motor Base
The integrated motor base is securely mounted on the crusher, reducing installation space requirements and providing a more stable driving force.

Elastic Limit Shock Absorption System
The combination of elastic limit blocks and rubber shock absorbers effectively absorbs peak vibration loads, minimizing impact between the crusher and its foundation, thereby extending service life.

Double-Wedge Adjustment Mechanism
Replaces the traditional shim-type discharge opening adjustment, making it simpler and more convenient to set the desired output size.

 

 

Parameters

Model Feed Opening Size (mm) Discharge Opening Size (mm) Max. Capacity (t/h) Motor Power (kW)
MC80 800×510 40-175 375 75
MC96 930×580 60-175 450 90
MC106 1060×700 70-200 580 110
MC116 1150×800 70-200 600 132
MC120 1200×870 80-200 650 160
MC125 1250×950 100-250 840 160
MC130 1300×1000 100-250 900 160
MC145 1400×1100 120-275 980 200
MC150 1500×1200 120-250 1070 200
MC160 1600×1200 150-300 1270 250
MC200 2000×1500 175-300 1580 400

Spare Parts

FAQs

Q1: Are you a trading company or a manufacturer?
A: Metalore is a professional manufacturer. We specialize in crusher spare parts and metallurgical equipment. Our products are exported worldwide and trusted by customers in multiple countries. We focus on providing high-quality replacement parts for internationally renowned brands such as Metso, Sandvik, Terex, and offering reliable alternatives at competitive prices without compromising performance.

Q2: Do you accept customization?
A: Yes, we offer customization. You need to provide drawings or technical requirements, and our engineering team will produce according to your specifications. You can also provide the part numbers for the original equipment (Metso and Sandvik).

Q3: What are your service and payment terms?
A: We accept T/T and L/C. Standard terms are 30% deposit in advance, 70% balance before delivery, which is common in international trade. We will provide product photos for your confirmation before shipment to ensure accuracy and quality.

Q4: Do you provide technical support or installation guidance?
A: Yes, we offer professional technical support, including product selection guidance, installation instructions, and troubleshooting assistance.

Q5: Can Metalore products replace original brand parts directly?
A: Yes, our replacement parts are designed to be fully compatible with original brand equipment, offering reliable alternatives that meet or exceed OEM standards.

Q6: How do you ensure product quality?
A: Our products come with a one-year warranty and undergo physical and chemical testing before leaving the factory, including spectrometer analysis, flaw detection, hardness testing, and other relevant tests.

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